Yamaha SMT Spare Parts | Nozzle Changer Servo Board UV Lamp
This document introduces a full set of genuine and high-quality accessories for Yamaha SMT placement machines, including vision cameras, servo boards, linear motors, UV curing lamps, nozzle changers, heating platforms, offline programming equipment, and nozzle cleaning stations. These parts are widely used in YS / YSM series high-speed mounters, providing stable performance, high precision, and reliable compatibility to ensure efficient and stable operation of SMT production lines.
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YAMAHA SMT Mounter Series Parts & Equipment Analysis
The following is a detailed description of the equipment and parts corresponding to the 9 images, all of which are core hardware for Yamaha SMT production lines.
1. Image 1: KMG-M78A0-006 Scanning Camera / Vision Camera
Model: KMG-M78A0-006, Serial No. 215G448
Type: Fixed scanning / vision camera for Yamaha mounters (YS12 / YS24 / YG12 series, etc.)
Core Functions:
Used for PCB Mark point positioning, component visual recognition and placement accuracy correction
Equipped with D-Sub data and power interfaces for high-speed image acquisition and transmission
Application: Core component of the vision system in SMT production lines, ensuring placement accuracy for 0201, BGA and other precision components
2. Image 2: KLA-M5802-30 Head Servo Board
Model: KLA-M5802-30, Serial No. 216U971
Type: Z-axis / servo drive board for Yamaha YSM series mounter heads
Core Functions:
Controls Z-axis lifting of the placement head, nozzle vacuum detection, and placement pressure feedback
Multiple high-speed connectors for real-time communication with the main unit and motors
Application: Core motion control for the mounter head, directly affecting placement accuracy and production efficiency
3. Image 3: Linear Motor / Linear Module
Type: Linear motor / linear drive module for Yamaha SMT mounters
Core Functions:
Replaces traditional screw drive to achieve high-speed, high-precision linear motion of the placement head in X/Y axes
Built-in grating / magnetic scale for closed-loop position control, with repeat positioning accuracy up to ±0.001mm
Application: Core motion component for high-speed mounters (YSM20R / YSM40, etc.), improving placement speed and stability
4. Image 4: UV Curing Lamp / LED Light Source Module
Type: UV curing lamp / LED point light source module for SMT production lines
Core Functions:
Emits high-intensity UV light for fast curing of SMT red glue, UV glue, and underfill
Multi-module design enables large-area, multi-station simultaneous curing
Application: Post-curing process in SMT lines, energy-saving and longer service life compared to traditional mercury lamps
5. Image 5: YAMAHA KHJ-MD200-000 Fixture / Workstation (New)
Model: Same as Image 6, KHJ-MD200-000
Type: Nozzle changer / fixture workstation for Yamaha mounters
Core Functions:
Enables automatic and fast nozzle replacement for placement heads, supporting storage of multiple nozzle sizes
Panel PITCH adjustment and start/stop buttons for various production requirements
Application: High-mix low-volume SMT production, greatly reducing changeover time and improving uptime
6. Image 6: YAMAHA KHJ-MD200-000 Nozzle Changer (Used)
Model: KHJ-MD200-000, Manufactured Mar. 2017
Specifications: Input voltage 100–230V~ 50/60Hz 0.7A (MAX)
Core Functions: Same model as Image 5, for automatic nozzle exchange on mounters, supporting storage of 16+ nozzle types
Application: Standard / optional accessory for Yamaha YS / YSM series mounters, compatible with full range of nozzles
7. Image 7: SMT Offline Programming / Inspection Equipment
Type: SMT offline programmer / 3D AOI inspection equipment (TERRA brand)
Core Functions:
Offline PCB placement programming, component library calibration, and placement coordinate optimization
Data synchronization with mounters via included software CD and data cables
Application: Pre-process in SMT lines, reducing machine downtime for programming and boosting productivity
8. Image 8: Heating Platform / Hot Press Fixture
Type: SMT constant-temperature heating platform / hot press fixture
Core Functions:
Local heating for PCBs and FPCs, used in BGA rework, solder paste preheating, and hot-press soldering
Multiple temperature probes for precise temperature control, max temperature over 300°C
Application: SMT rework processes and flexible circuit board soldering
9. Image 9: Nozzle Station / Nozzle Cleaning Station
Type: Nozzle station / nozzle cleaning station for Yamaha SMT mounters
Core Functions:
Stores various nozzles for automatic exchange; integrated nozzle cleaning and vacuum detection
Pneumatic control for automatic nozzle cleaning, ensuring stable placement vacuum
Application: Standard accessory for all Yamaha mounter series, extending nozzle service life
Core Parts Parameter Comparison Table
No. Model Equipment Name Compatible Models Core Function
1 KMG-M78A0-006 Scanning Camera YS12 / YS24 / YG12 Vision positioning & component recognition
2 KLA-M5802-30 Head Servo Board YSM10 / YSM20R Head motion control
3 – Linear Motor Module YSM High-Speed Series X/Y axis high-speed drive
4 – UV Curing Lamp Full SMT Line Red glue / UV glue curing
5 / 6 KHJ-MD200-000 Nozzle Changer Full YS / YSM Series Automatic nozzle exchange
7 – Offline Programmer Full SMT Line Offline program development
8 – Heating Platform Full SMT Line BGA rework & hot-press soldering
9 – Nozzle Station / Cleaning Station All Mounter Series Nozzle storage & cleaning