Universal Insertion Machine Spare Parts

I. Core Spare Parts Models and Corresponding Components

1. Precision Small Parts with Marked Part Numbers

Table Part Number Component Name Function Material

53936801 Insertion Machine Clamp / Positioning Claw (Clamp / Gripper) Core clamping component of the insertion head, accurately gripping electronic component pins to ensure insertion accuracy High-hardness alloy tool steel (SKD11/SKH9), vacuum heat treated

53936802 Insertion Machine Linkage / Transmission Paddle (Linkage / Actuator Arm) Transmission component of the insertion head opening and closing and feeding mechanism, transmitting power to push components High-strength stainless steel / Alloy structural steel

53867302 Insertion Machine Positioning Block / Limiting Plate (Locating Block / Stopper) Precisely limiting component feeding and insertion position to ensure insertion consistency Wear-resistant alloy tool steel

2. Complete Component Spare Parts

Figure 1 / Figure 2: Insertion Head Assembly Assembly: A complete insertion head integrating grippers, transmission, and positioning mechanisms. It is the core execution unit of the insertion machine and directly determines the insertion accuracy and efficiency.

Figure 3: Insertion Head Body / Base: An unassembled blank/semi-finished base used for repair, replacement, or customized modification.

Figure 7: Cutter / Clipper Assembly: An assembly that automatically cuts and shapes leads after insertion, adapting to different pin specifications.

Figure 8: Pneumatic Actuator Module: A pneumatic drive unit integrating an Airtac air hose connector, providing power for gripper opening and closing and feeding.

Figure 9: Gripper Forming Module: A gripper forming mechanism with spring return, used for component lead pre-forming and precise clamping.

II. Core Features and Compatibility

1. Compatible Models
Global Classic AI Insertion Machine: 6241/6360/6380/6280 Vertical insertion machine, 6360B/6380B horizontal insertion machine

Compatible with all series of insertion machines from Universal Radial (radial components), Axial (axial components), Jumper (jumper wires)

2. Materials and Processes

Core load-bearing components: Made of SKD11/SKH9 high-speed tool steel, vacuum quenched and tempered, hardness HRC58-62, wear-resistant and impact-resistant

Transmission components: Made of 420 stainless steel/40Cr alloy structural steel, surface carburized, rust-proof and with smooth transmission

Machining accuracy: CNC five-axis machining, tolerance ±0.005mm, perfectly matching original factory installation dimensions, 1:1 replacement of original parts

3. Core Advantages

1:1 original factory size, direct replacement, no modification required

High hardness and wear-resistant design, long service life, reducing downtime maintenance costs

Adaptable to lead-free processes, meets RoHS environmental standards

Supports bulk customization, adapts to special component insertion needs

Purchase and Usage Avoidance Guide

1. Selection Guidelines

Prioritize Part Number Matching: Strictly adhere to original manufacturer part numbers (e.g., 53936801/53936802) to avoid size discrepancies.

Material Verification: Core grippers/transmission components must be made of tool steel; reject ordinary carbon steel (prone to wear, short lifespan).

Precision Testing: Require suppliers to provide CNC machining accuracy reports to ensure tolerances meet original manufacturer standards.

Compatible Model Confirmation: Some spare parts are for vertical/horizontal models; confirm compatibility with your equipment model.

2. Extending Lifespan and Maintenance Techniques

Regularly clean the grippers/transmission mechanism to remove solder slag and dust, preventing jamming.

Add high-temperature grease to transmission components monthly to reduce wear.

Replace grippers promptly after wear to prevent unstable clamping leading to component misalignment and PCB failure.

Regularly check the air pipe seals of pneumatic modules to prevent insufficient air pressure causing gripper incomplete opening and closing.