Carbide Spare Parts for Horizontal Axial Component Insertion Machine (AI Insert Machine)
This series of wear-resistant carbide spare parts is specially designed for horizontal axial component insertion machines (AI machines), applied to feeding, forming, lead trimming, positioning and clamping stations for resistors, diodes, fuses and other axial electronic parts. Compatible with Chuangda, Xinzegu, Huanqiu, Panasonic and other mainstream AI insertion equipment.
Manufactured from YG8 / YG6X tungsten carbide with precise grinding process, the dimensional tolerance is controlled within ±0.005mm, offering 6–10 times longer service life than standard tool steel. Mirror-polished cutting edges guarantee burr-free pin trimming, and black oxide surface treatment provides rust resistance and anti-sticking performance.
Full-range consumables in stock: triangular positioning claws, crescent cutting blades, forming knives, multi-tooth pressure blocks, threaded ejector pins, ball-head floating locating pins, pneumatic cutter assemblies, etc. Custom machining per drawings or samples is available. These carbide parts effectively solve common production defects including tape slipping, rough pin cutting, component scratch and insertion offset, greatly reducing machine downtime and improving SMT PCB assembly productivity.
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All parts are customized tungsten carbide wear-resistant components specially for axial lead insertion machines, compatible with resistors, diodes, fuses and axial jumpers forming, cutting, feeding & positioning stations. Hardness HRA89–92, 6–10 times longer service life than standard SKD11 tool steel, effectively reduce machine downtime and production defects.
Full Series Parts & Function Introduction
Triangular Positioning Claw Jigs
Porous triangular base with step limiting shoulder. Used for tape material limiting claws, insertion head side stoppers and pin support blocks. Prevent scratching component coating during high-speed feeding, stable positioning without material deviation.
Crescent Hook Cutting Blades
Curved crescent cutting edge with long slotted adjustment hole. For pin trimming, waste tape pulling & circular pin cutting. Adjustable travel via slot, clean cutting without burr or lead pulling damage.
Angled Forming Cut-off Knives
L-shaped base with sharp dual bevel edges. Applied on component forming modules, split cutting stations. Complete pin bending and trimming in one stroke, fit various PCB insertion spans.
Multi-Tooth Step Pressure Blocks
Anti-slip triple-step tooth structure with threaded mounting holes. Installed on feeder feeding modules to clamp carrier tape tightly, avoid slipping & missing insertion during continuous mass production.
L-Shape Limit Hook Stoppers
Simple single-hole L block, mini side stop for small axial components & PCB positioning. Block left-right offset during insertion.
Threaded Long Ejector Pins
Slim polished carbide shaft with double-end thread & middle locating hole. Serve as material pushing rods & forming guide pins. High rigidity, anti-bending to guarantee vertical insertion.
Adjustable Long Slot Pusher Blades
Long oval adjustment slot with pointed/stepped tips. Separate single axial parts freely, adjustable pushing distance to fit different length resistors & diodes.
Ball Head Floating Locating Pins
Hex mounting base with integrated spherical head. Floating support for PCB boards & curved components, avoid panel indentation, compensate thickness tolerance automatically.
Pneumatic Insertion Cutter Assembly (Main Head Unit)
Aluminum alloy pneumatic main body, interchangeable carbide inserts, air pressure adjustment knob & quick air fitting. Core actuator of horizontal AI machine, drive forming, pin cutting & insertion reciprocating movement, compatible with all above carbide blades.
Carbide Spare Parts for Horizontal Axial Component Insertion Machine (AI Insert Machine)
Key Advantages
Superior Wear Resistance: Tungsten carbide base, service life far exceeds standard steel spare parts, cut replacement frequency greatly.
High Precision Machining: Surface & cylindrical grinding finish, tolerance ±0.005mm, uniform pin length & insertion span, less missing insertion & poor soldering defects.
Wide Compatibility: Fit domestic KNDX, Chuangda, Zhonghexu, and imported Panasonic, TDK axial insertion machines; custom drawings & samples available.
Anti-Sticking Black Oxide Surface Treatment: Rust-proof, no epoxy/plastic tape residue buildup, smooth continuous 24h operation.
Application Scenarios
Horizontal AI axial insertion equipment for PCB assembly, electronic component molding, tape feeding, lead trimming & PCB automatic insertion line.
AI: Axial Insert Machine Dedicated
Station Code: Distinguishes between blade / clamping block / ejector rod / tool holder
YG8: Standard tungsten steel material (general type); YG6X ultra-fine wear-resistant type
Number: Represents compatible machine model (01 = Chuangda, 02 = Shinzeya, 03 = Huansheng, 04 = Panasonic import)
II. Complete Part Number Comparison Table for 9 Categories of Accessories
Table Image Number Accessory Name Station Code Standard General Part Number Compatible Machine Model Part Number Subdivision
Figure 1 Triangular Positioning Clamping Claw DWZ AI-DWZ-YG8-STD AI-DWZ-YG8-01 (Chuangda)
AI-DWZ-YG8-02 (Shinzawaya)
Figure 2 Crescent Hook Cutting Foot Blade YYD AI-YYD-YG8-STD AI-YYD-YG8-01/02/04
Figure 3 Sharp Corner Forming Cutting Blade CXD AI-CXD-YG8-STD AI-CXD-YG8-01/02
Figure 4 Multi-tooth stepped pressure block YKL AI-YKL-YG8-STD AI-YKL-YG8-01/03 Universal
Figure 5 L-type limit hook block LXK AI-LXK-YG8-STD Universal for all models, no subdivision
Figure 6 Long thread precision push rod DG AI-DG-YG8-STD By length suffix: AI-DG-YG8-120 (120mm)
Figure 7 Long slotted adjustable pusher knife TLD AI-TLD-YG8-STD Pointed head TLD-A / Stepped head TLD-B
Figure 8 Ball head floating positioning pin QDZ AI-QDZ-YG8-STD AI-QDZ-YG8-04 (Panasonic imported machine specific)
Figure 9 Pneumatic insert tool holder assembly DZZ AI-DZZ-AL-STD AI-DZZ-AL-01 Chuangda Machine Head Assembly
AI-DZZ-AL-02 Shinzegu Machine Head Assembly
III. Material Upgrade Sub-part Numbers (High Wear-Resistant Custom Models)
Standard Configuration: YG8 (AI-XXX-YG8)
High Wear-Resistant Ultra-Fine Grain: YG6X, part number replacement material segment, e.g.: AI-YYD-YG6X-STD
IV. Order Examples
Chuangda Machine Crescent Cutting Blade Standard Model: AI-YYD-YG8-01
Shinzawagu Long Groove Pointed Push Blade: AI-TLD-A-YG8-02
Panasonic Imported Machine Ball Head Positioning Pin: AI-QDZ-YG8-04
Universal L-Stop Block (Universal for All Models): AI-LXK-YG8-STD